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εταιρικά νέα για CCSC Petroleum Advances Flowback Solutions with New High-Performance Flowback Manifold Series

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CCSC Petroleum Advances Flowback Solutions with New High-Performance Flowback Manifold Series
τα τελευταία νέα της εταιρείας για CCSC Petroleum Advances Flowback Solutions with New High-Performance Flowback Manifold Series

Shanghai, China – February 2026

In response to ongoing growth and technological evolution in hydraulic fracturing and well completion activities worldwide, CCSC Petroleum Equipment Ltd. has announced a strengthened focus on its Flowback Manifold product line — a critical component in well flow management and early production operations. Designed and manufactured in accordance with the rigorous API 6A and API 16C standards, CCSC’s flowback manifolds are based on proven designs from legacy systems such as the SPM and FMC ULT plug valves, offering improved ease of operation, lower torque requirements, and simplified maintenance for oilfield operators.

A flowback manifold plays a central role during the initial stages of a well’s producing life — the so-called flowback phase. After a well is drilled and hydraulically fractured, the flowback period begins when the well is opened to allow recovery of fracturing fluids, sand, reservoir water, oil and gas. Managing this mixture safely and efficiently requires robust equipment that can handle high pressures and abrasive conditions typical of early production.


Innovative Design Based on Proven Technology

CCSC’s Flowback Manifold design takes inspiration from industry-recognized plug valve configurations such as those developed by SPM and FMC, which have long been fixtures on oilfield sites due to their reliability under stressful operating conditions. The manifold system integrates multiple components — including chokes, valves, and data headers — into a cohesive flow control solution that enables precise regulation of fluid volumes, pressures, and directional distribution during flowback and well testing operations.

Flowback manifolds are often configured with choke manifolds, automatic choke manifolds, adjustable chokes, diverter manifolds, sand filtration units, and other auxiliary items tailored to specific operational needs. This level of modularity allows operators to customize manifold assemblies based on well characteristics, expected sand loads, fluid rates and pressures.

According to CCSC, all flowback manifold assemblies are produced with forged construction and full traceability — reflecting the company’s emphasis on quality control and durability — while optional gate valves can be installed for operators who prefer alternative valve configurations.


Key Components and Features

CCSC’s Flowback Manifold suite includes a wide range of components essential to effective flowback operations and early production control:

  • Choke Manifold & Automatic Choke Manifold: These regulate flow and pressure by controlling the rate of fluid leaving the well, protecting downstream equipment and reducing erosion caused by high-velocity fluid.

  • Adjustable and PosItive Chokes: Allow operators to fine-tune flow restrictions based on evolving well conditions.

  • Hydraulic and Electric Actuated Choke Valves: Provide options for both manual and automated flow control, enhancing operational flexibility.

  • Data Header: Facilitates instrumentation connections for measuring pressures and flow rates, supporting monitoring and data-driven decision making.

  • Sand Management Solutions: Diverter manifolds, dual pot sand filters, cyclonic sand separators and wellhead desanders help capture and remove sand and solids, protecting facilities and equipment downstream.

  • Three-Phase Separator & Surge Tank: Integral to separating gas, oil and water phases and providing temporary storage and stabilization before further processing.

All these components are designed to function together seamlessly, allowing efficient control of fluid that is highly variable in composition during the flowback stage.


Flowback Manifolds in Oilfield Operations

Manifolds in general are critical to the distribution and control of process fluids in oil and gas extraction and production. They serve to either combine multiple flow lines into a single channel or divide one flow line into several outputs depending on operational requirements.

In the context of flowback, these systems ensure that reservoir fluids — which can include oil, gas, water, drilling mud and particulate matter — are safely routed to separators, storage tanks, or treatment facilities. The design must withstand the high pressure and abrasive sand commonly encountered during this phase, as well as maintain operational control under rapidly changing fluid compositions.

Manifolds are employed not only during flowback but also throughout well testing, chemical injection, production logging, and well intervention operations. High-pressure plug valve manifolds additionally help manage kill fluids for well control and divert flow during equipment changes or maintenance.


API Certification and Quality Assurance

CCSC’s flowback manifold systems are manufactured in strict accordance with API 6A — the industry standard governing wellhead and Christmas tree equipment — and API 16C, which pertains to choke and kill systems. Compliance with these standards ensures that CCSC assemblies meet stringent requirements for pressure containment, component engagement, sealing performance, and structural integrity.

Forged construction and full traceability throughout the manufacturing process are central to CCSC’s quality control philosophy, which aims to provide operators with equipment that delivers reliability and long service life even in sour gas (H₂S) environments and other challenging conditions.


Responding to Market Needs

The global flowback equipment market is expected to forecast ongoing demand as hydraulic fracturing and unconventional production techniques continue to play a prominent role in global energy supply. With operators increasingly focused on efficiency, safety and reduced operational risk, products like CCSC’s flowback manifolds are positioned to support evolving field requirements.

Moreover, as oil and gas wells become more complex — ranging from deep shale plays in North America to offshore developments and emerging basins in Asia and the Middle East — the flexibility and modularity of flowback manifold systems give field engineers the tools needed to adapt to local fluid conditions and production targets.


Integrating Sand and Solid Management

An especially notable feature of modern flowback setups is the integration of sand management components. During flowback, large amounts of frac sand can be produced along with fluids. Without effective separation, this sand can damage downstream pumps, separators and pipelines, leading to higher maintenance costs and downtime.

CCSC’s inclusion of dual pot sand filters, cyclonic separators and desanders within its flowback manifold offerings helps mitigate these challenges. By capturing particulate matter early in the process, operators can protect critical equipment and improve overall operational safety.


Conclusion: Supporting Safe and Efficient Early Production

As the oil and gas industry continues to innovate and optimize operations, equipment reliability — particularly during high-stress phases like flowback — remains a top priority for production engineers. CCSC Petroleum’s expanded flowback manifold offerings — backed by API certification, proven design heritage, flexible configurations and integrated sand management — represent a comprehensive solution tailored to these priorities.

By combining quality manufacturing with thoughtful engineering, CCSC’s manifolds are set to support safer, more efficient well testing and early production activities in energy fields around the world.

Χρόνος μπαρ : 2026-02-26 16:46:48 >> κατάλογος ειδήσεων
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CCSC Petroleum Equipment Limited Company

Υπεύθυνος Επικοινωνίας: Mr. Jason

Τηλ.:: +86 18672866805

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